Testing Equipments Supplier
ISO9001：2015 Certified ISO9001：2015 Certified 
loading
TBTYJ-10000
TBTSCIETECH
| Availability: | |
|---|---|
It is a high-precision material testing equipment that adopts hydraulic power source drive, electro-hydraulic servo control technology, computer data acquisition and processing, and can realize closed-loop control and automatic detection. Its main structure It is composed of test mainframe, shearing frame, angle measuring frame, main oil source (hydraulic power source), electrical control system, etc. The maximum test force is 10000kN, and the accuracy of the testing machine is level 1.
It is mainly used for testing the axial and radial compression resistance of various bridge slab and basin rubber bearings under the complex conditions of compression and shear resistance. , Shear and corner mechanics tests; it can test the compressive strength, compressive elastic modulus, shear bonding performance, shear aging resistance, friction coefficient, corner and other tests of rubber bearings, and can also test other materials such as concrete The elastic modulus and compression performance test.
The testing machine and accessories meet the requirements of the following standards:
GB/T2611-2007 "General Technical Requirements for Testing Machines"
GB/T3159-2008 "Hydraulic Universal Testing Machine"
JB/T11582-2013 "Compression and Shear Testing Machine"
GB20688.4-2007 "Rubber Bearing Part 4: Ordinary Rubber Bearing"
GB/T17955-2009 "Technical Conditions for Spherical Bearings"
JT/T4-2004 "Highway Bridge Plate Rubber Bearing"
JT/T391-2009 "Highway Bridge Basin Rubber Bearing"
TB/T1893-2006 "Rail Bridge Plate Rubber Bearing"
TB/T2331-2013 "Railway Bridge Basin Bearing"
TB/T3320-2013 "Railway Bridge Ball Bearing"
It is a high-precision material testing equipment that adopts hydraulic power source drive, electro-hydraulic servo control technology, computer data acquisition and processing, and can realize closed-loop control and automatic detection. Its main structure It is composed of test mainframe, shearing frame, angle measuring frame, main oil source (hydraulic power source), electrical control system, etc. The maximum test force is 10000kN, and the accuracy of the testing machine is level 1.
It is mainly used for testing the axial and radial compression resistance of various bridge slab and basin rubber bearings under the complex conditions of compression and shear resistance. , Shear and corner mechanics tests; it can test the compressive strength, compressive elastic modulus, shear bonding performance, shear aging resistance, friction coefficient, corner and other tests of rubber bearings, and can also test other materials such as concrete The elastic modulus and compression performance test.
The testing machine and accessories meet the requirements of the following standards:
GB/T2611-2007 "General Technical Requirements for Testing Machines"
GB/T3159-2008 "Hydraulic Universal Testing Machine"
JB/T11582-2013 "Compression and Shear Testing Machine"
GB20688.4-2007 "Rubber Bearing Part 4: Ordinary Rubber Bearing"
GB/T17955-2009 "Technical Conditions for Spherical Bearings"
JT/T4-2004 "Highway Bridge Plate Rubber Bearing"
JT/T391-2009 "Highway Bridge Basin Rubber Bearing"
TB/T1893-2006 "Rail Bridge Plate Rubber Bearing"
TB/T2331-2013 "Railway Bridge Basin Bearing"
TB/T3320-2013 "Railway Bridge Ball Bearing"
A. Main unit
The main machine part is a vertical four-column frame structure, which is mainly composed of a base, a column, an upper beam, a main oil cylinder, an upper and lower pressure plate, a lower pressure plate lifting device, a guide rail, a deformation measuring device, etc.
Segmented guide rail structure, easy to install the test piece.
The upper and lower pressing plates have high strength and rigidity, which meet the requirements of relevant standards and ensure the accuracy of the test results.
Under-mounted load cell, easy to install, unload and maintain.
B. Shear Frame
The shearing part is a floating reaction force frame structure, which is mainly composed of a guide rail bracket, a horizontal loading cylinder, a shear frame, a floating cylinder, and a shear frame drag device.
Electric drag system, can drag the whole set of shearing device to move along the track and is equipped with plug-in connection device, which is convenient to replace the horizontal pull plate for various purposes.
The horizontal loading device of the reaction force frame structure is easy to calibrate and verify the horizontal load.
C. Corner rack
The contact surface of the piston rod of the oil cylinder and the corner plate is a ball head and ball seat structure, and the position of the contact surface is automatically adjusted during the test.
D. Oil Cabinet
Integral servo oil source cabinet, composed of oil tank, servo motor, three-phase asynchronous motor, plunger pump, imported gear pump, filter, valve plate group, etc. The servo oil source system has stable output, low noise, and oil source cabinet The integration is high, the floor space is small, and the operation and observation are convenient.
The oil source cabinet has four sets of independent oil pump sets, which can be selected according to different test items to work in order to reduce energy consumption and save resources.
Two sets of servo motor oil pump sets, realize the main oil cylinder axial load and shear frame horizontal load oil cylinder supply, the servo motor oil pump set can automatically adjust the output oil volume and motor speed during the test, reducing energy consumption and effective control at the same time The oil temperature.
The axial loading of the main oil cylinder adopts the dual-control structure of fast and slow oil pumps, and the fast lifting without load and the automatic lifting during the test are supplied by two independent oil supply systems.
E. Controlling System
The measurement and control system includes a computer, each load sensor, each displacement sensor, each deformation sensor, multi-channel servo controller and software, etc., with high control accuracy and good reliability. The measurement and control system uses a high-speed Ethernet communication interface to communicate with a computer. It has multiple control methods such as load, displacement, and screen display of multiple test curves of test force, displacement, and deformation. It can realize smooth switching of control forms and arbitrary multi-channel data. Read.
The test data is managed by a standard database and can be accessed at will. It can realize the re-analysis of test data and curves, partial enlargement and data re-editing, can automatically calculate various mechanical properties of the material, and print out a complete test report and Curve, and can provide network data interface.
The measurement and control system has a variety of limit protection functions, such as: force value overload protection, force channel overspeed protection, hydraulic cylinder limit protection, etc.
The measurement and control system can be programmed by the user according to the test needs, such as cyclic loading, test force retention, etc.
A. Main unit
The main machine part is a vertical four-column frame structure, which is mainly composed of a base, a column, an upper beam, a main oil cylinder, an upper and lower pressure plate, a lower pressure plate lifting device, a guide rail, a deformation measuring device, etc.
Segmented guide rail structure, easy to install the test piece.
The upper and lower pressing plates have high strength and rigidity, which meet the requirements of relevant standards and ensure the accuracy of the test results.
Under-mounted load cell, easy to install, unload and maintain.
B. Shear Frame
The shearing part is a floating reaction force frame structure, which is mainly composed of a guide rail bracket, a horizontal loading cylinder, a shear frame, a floating cylinder, and a shear frame drag device.
Electric drag system, can drag the whole set of shearing device to move along the track and is equipped with plug-in connection device, which is convenient to replace the horizontal pull plate for various purposes.
The horizontal loading device of the reaction force frame structure is easy to calibrate and verify the horizontal load.
C. Corner rack
The contact surface of the piston rod of the oil cylinder and the corner plate is a ball head and ball seat structure, and the position of the contact surface is automatically adjusted during the test.
D. Oil Cabinet
Integral servo oil source cabinet, composed of oil tank, servo motor, three-phase asynchronous motor, plunger pump, imported gear pump, filter, valve plate group, etc. The servo oil source system has stable output, low noise, and oil source cabinet The integration is high, the floor space is small, and the operation and observation are convenient.
The oil source cabinet has four sets of independent oil pump sets, which can be selected according to different test items to work in order to reduce energy consumption and save resources.
Two sets of servo motor oil pump sets, realize the main oil cylinder axial load and shear frame horizontal load oil cylinder supply, the servo motor oil pump set can automatically adjust the output oil volume and motor speed during the test, reducing energy consumption and effective control at the same time The oil temperature.
The axial loading of the main oil cylinder adopts the dual-control structure of fast and slow oil pumps, and the fast lifting without load and the automatic lifting during the test are supplied by two independent oil supply systems.
E. Controlling System
The measurement and control system includes a computer, each load sensor, each displacement sensor, each deformation sensor, multi-channel servo controller and software, etc., with high control accuracy and good reliability. The measurement and control system uses a high-speed Ethernet communication interface to communicate with a computer. It has multiple control methods such as load, displacement, and screen display of multiple test curves of test force, displacement, and deformation. It can realize smooth switching of control forms and arbitrary multi-channel data. Read.
The test data is managed by a standard database and can be accessed at will. It can realize the re-analysis of test data and curves, partial enlargement and data re-editing, can automatically calculate various mechanical properties of the material, and print out a complete test report and Curve, and can provide network data interface.
The measurement and control system has a variety of limit protection functions, such as: force value overload protection, force channel overspeed protection, hydraulic cylinder limit protection, etc.
The measurement and control system can be programmed by the user according to the test needs, such as cyclic loading, test force retention, etc.
Maximum test force | 10000KN |
Accuracy level | Level 1 |
Relative error of indicating value | ±1% |
Effective measurement range | 1%-100%F·S (full range without bins) |
Structure | four-pillar frame |
The method of adjusting the distance between the upper and lower pressing plates | cylinder adjustment |
The distance between the columns | 1200mm |
The distance between the upper and lower pressing plates | 800mm |
Plate size | 1050mm×1050mm |
Piston stroke of the main oil cylinder | 800mm |
The displacement speed of the piston of the main oil cylinder | 0-100mm/min |
Displacement measurement range | 0-1000mm |
Axial deformation measurement range | 0-20mm |
Radial deformation measurement range | 0-10mm |
Deformation measurement resolution | 0.001mm |
External dimensions of the host | 6000mm×1750mm×4580mm |
Oil source cabinet size | 1400mm×1000mm×1300mm |
Control cabinet size | 1100 mm×700 mm×870 mm |
Power of the whole machine | 20kW |
Oil source tank weight | 1100 kg |
Control cabinet weight | 300 kg |
Host weight | 38000kg |
Shear test part | |
Horizontal shear force | 2000 KN |
Relative error of indicating value | ±1% |
Horizontal piston stroke | 200mm |
Shear plate size | 1050mm×1050mm |
Stretching speed | 0-100mm/min |
Displacement measurement range | 0-200mm |
Displacement measurement resolution | 0.01mm |
Corner rack | |
Corner ejection force | 1000KN |
Relative error of indicating value | ±1% |
Rotation angle piston stroke | 200mm |
Displacement measurement range | 0-20mm |
Displacement measurement resolution | 0.01mm |
Maximum test force | 10000KN |
Accuracy level | Level 1 |
Relative error of indicating value | ±1% |
Effective measurement range | 1%-100%F·S (full range without bins) |
Structure | four-pillar frame |
The method of adjusting the distance between the upper and lower pressing plates | cylinder adjustment |
The distance between the columns | 1200mm |
The distance between the upper and lower pressing plates | 800mm |
Plate size | 1050mm×1050mm |
Piston stroke of the main oil cylinder | 800mm |
The displacement speed of the piston of the main oil cylinder | 0-100mm/min |
Displacement measurement range | 0-1000mm |
Axial deformation measurement range | 0-20mm |
Radial deformation measurement range | 0-10mm |
Deformation measurement resolution | 0.001mm |
External dimensions of the host | 6000mm×1750mm×4580mm |
Oil source cabinet size | 1400mm×1000mm×1300mm |
Control cabinet size | 1100 mm×700 mm×870 mm |
Power of the whole machine | 20kW |
Oil source tank weight | 1100 kg |
Control cabinet weight | 300 kg |
Host weight | 38000kg |
Shear test part | |
Horizontal shear force | 2000 KN |
Relative error of indicating value | ±1% |
Horizontal piston stroke | 200mm |
Shear plate size | 1050mm×1050mm |
Stretching speed | 0-100mm/min |
Displacement measurement range | 0-200mm |
Displacement measurement resolution | 0.01mm |
Corner rack | |
Corner ejection force | 1000KN |
Relative error of indicating value | ±1% |
Rotation angle piston stroke | 200mm |
Displacement measurement range | 0-20mm |
Displacement measurement resolution | 0.01mm |
1. Loading frame with cylinder mounted lower, with worm-gear drive..................... 1 set
2. Control cabinet ....................................................................................................1 set
2.2 High-pressure oil pump NACHI Japan Fujikoshi............................................... 1 set
3. High-precision hydraulic sensor............................................................................1 pc
4. Handheld controller ..............................................................................................1 pc
5. Linear displacement measuring system ...............................................................1 set
6. A set of accessories:
6.1 Tension clamping iaw for flat (0-20mm) .............................................................1 set
6.2 Tension clamping iaw for round (φ13-φ26mm, φ26-φ40mm)............................1 set each
6.3 Compression clamping jaw (200*200mm) ........................................................1 set
6.4. Bending device (Indenter diameter 40mm) ......................................................1 set
7. special control software for testing ......................................................................1 set
8. Lenovo PC ...........................................................................................................1 set
9. HP A4 printer .......................................................................................................1 set
1. Loading frame with cylinder mounted lower, with worm-gear drive..................... 1 set
2. Control cabinet ....................................................................................................1 set
2.2 High-pressure oil pump NACHI Japan Fujikoshi............................................... 1 set
3. High-precision hydraulic sensor............................................................................1 pc
4. Handheld controller ..............................................................................................1 pc
5. Linear displacement measuring system ...............................................................1 set
6. A set of accessories:
6.1 Tension clamping iaw for flat (0-20mm) .............................................................1 set
6.2 Tension clamping iaw for round (φ13-φ26mm, φ26-φ40mm)............................1 set each
6.3 Compression clamping jaw (200*200mm) ........................................................1 set
6.4. Bending device (Indenter diameter 40mm) ......................................................1 set
7. special control software for testing ......................................................................1 set
8. Lenovo PC ...........................................................................................................1 set
9. HP A4 printer .......................................................................................................1 set
content is empty!
